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Lead Engineer – Control Systems Engineering

Lead Engineer – Control Systems Engineering

CompanyEntegris
LocationLeander, TX, USA
Salary$Not Provided – $Not Provided
TypeFull-Time
DegreesBachelor’s
Experience LevelSenior, Expert or higher

Requirements

  • A post-secondary degree, trade school diploma, or apprenticeship program, specializing in Programming and Engineering or equivalent experience.
  • 7+ years’ experience in PLC/HMI control systems design and implementation
  • 7+ years of experience in a hands-on automation/control environment
  • 7+ years of experience programming Programmable Logic Controllers (PLC), and Human/Machine Interfaces (HMIs) using Allen Bradley software
  • Understanding of electrical controllers (PLC/PAC), including how to read/write/edit logic using IEC 61131-3 languages (Ladder, FBD, Structured Text, SFC) with a command of program scan time, timers, interlocks, latches, control loops and conditional statements affecting electrical inputs/outputs.
  • Experience with industrial communication networks (Ethernet/IP, EtherCAT, Modbus, Serial)
  • Ability to troubleshoot electrical panels and interpret electrical & pneumatic schematics
  • Ability to use multimeter and other test equipment to troubleshoot PLC and automation problems including electronic troubleshooting at component level
  • Familiarity with equipment design codes including NEC & NFPA 79 & international electrical standards
  • Experience selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems
  • Demonstrated experience in sensor selection / integration and operation
  • Capable of setting up remote I/O, Ethernet, & EtherCAT networks as well as other electronic controls equipment
  • Aptitude to read drawings, reference manuals & instruction guides
  • At a minimum, an intermediate understanding of industrial ethernet networking in the operational technology (OT) space
  • Effective verbal and written communication skills
  • Strong analytical and problem-solving skills
  • Proven history of analyzing data and solving problems independently
  • Forward thinking, eager to learn best practices, and contribute with innovative ideas
  • Displayed ability to learn quickly and driven to broaden knowledge base
  • Ability to collaborate and work effectively in a variety of teams, including multi-disciplinary teams
  • Experience within a global, multicultural, multi-location organization serving the semiconductor industry
  • Capable of managing cross-functional projects

Responsibilities

  • Become an automation subject-matter-expert (SME) for scale-up and release of new chemical-delivery systems to high-volume semiconductor manufacturing
  • Create PLC and HMI code based on end-user requirements as defined in IO sheets, sequence charts, alarms/interlock charts, P&IDs, and control panel electrical schematics
  • Support mechanical, field service, and systems engineers in use and troubleshooting of controller equipment, including sensors, transmitters, remote IO, analog scales, temperature controllers, overlimit controllers, and other microcontrollers
  • Identify and execute CIP opportunities to improve process automation hardware and software for solid and liquid delivery systems
  • Supervise operators and maintenance workers in testing, tuning, and adjusting equipment to obtain optimum operating performance
  • Troubleshoot NPD control panel hardware, IO, and electrical equipment, executing the necessary adjustments to bring equipment up to running status
  • Make programming changes online for retrofitting or upgrading equipment
  • Coordinate project timelines with NPD management
  • Quote components and order parts directly with outside vendors
  • Work safely and drive process improvements
  • Listen actively and solve problems in a structured manner
  • Manage change through cross-functional partnering in a global environment
  • Up to 20% travel, both domestically and internationally, is required to effectively fulfill the position responsibilities

Preferred Qualifications

  • Preferred platforms and standards: Omron Sysmac Studio, CX-Programmer, CX-Designer, Beckhoff TwinCAT, Mitsubishi GXWorks2 and GXWorks3, Ignition SCADA, Ethernet/IP, Modbus, RS-232 RS-485, EtherCAT communication protocols