Manufacturing Engineering Lead – Battery Systems
| Company | Beta Technologies |
|---|---|
| Location | Burlington, VT, USA |
| Salary | $Not Provided – $Not Provided |
| Type | Full-Time |
| Degrees | Bachelor’s |
| Experience Level | Senior |
Requirements
- Bachelor’s degree in Manufacturing, Mechanical, Electrical, Industrial Engineering, or a related field.
- 5+ years of experience in manufacturing, aerospace, automotive, or high-rate production.
- Strong background in New Product Introduction (NPI), Lean Manufacturing, Six Sigma, and process optimization.
- Expertise in DFX, Design for Manufacturability, Design for Assembly, Design to Cost.
- Proficiency in one or more manufacturing methods, automation, assembly, electronics, machining, forming, plastics, etc.
- Experience in scaling production, integrating new products, and driving cost reduction.
- Demonstrated leadership in managing, mentoring, and developing engineering teams.
- Proficiency in statistical process control (SPC), measurement systems analysis (MSA), and root cause analysis (RCA).
- Knowledge of automation, digital manufacturing, and advanced production technologies.
- Familiarity with FAA Part 21 production requirements and quality systems is a plus.
- Strong ability to write detailed technical reports and communicate findings effectively.
- Ability to lead and manage cross-functional teams in a fast-paced, dynamic environment.
- Experience with GD&T, tolerance stack-ups, and metrology tools for precision manufacturing.
- Takes initiative in identifying and resolving process validation challenges.
- Data-driven decision maker, using analytics to guide process improvements.
- Familiarity with software tools such as Catia, Solidworks, Minitab, and ERP/MES systems.
Responsibilities
- Lead the implementation of new products into production (NPI) while optimizing existing processes.
- Evaluate, improve, and advance existing and new novel manufacturing processes.
- Develop and execute scalable manufacturing strategies to meet increasing production demands.
- Apply Lean Manufacturing principles to eliminate waste and streamline operations.
- Work cross-functionally with program management, design, supply chain, quality, and automation teams to optimize manufacturing.
- Lead a team of manufacturing engineers, providing guidance and professional development.
- Ensure processes comply with FAA Part 21 production requirements through virtual builds and real life demonstrations.
- Own the creation of capacity planning, process capability studies, and improvement plans.
- Ensure manufacturing processes and changes meet design, performance, and regulatory requirements.
- Work closely with R&D engineers, tooling design engineers, and manufacturing teams to develop, implement, and validate products (DFM/DFA), processes and process improvements.
- Support continuous improvement initiatives to enhance efficiency, quality, and cost-effectiveness.
Preferred Qualifications
- Prior experience in battery manufacturing, EVTOL, aerospace, or electric aircraft startup environment.
- Experience with advanced manufacturing techniques, automation, and Industry 4.0 technologies.
- Strategic and hands-on leader, balancing immediate execution with future scalability.
- Innovative problem solver, driving step-change improvements in manufacturing efficiency.
- Collaborative and cross-functional, working across teams to align on operational goals.
- Mentor and team builder, developing a high-performing engineering team.
- Experience with FAA conformity, AS9100, and regulatory compliance in an aerospace manufacturing environment.