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Principal Engineer – MS&T – INT / Drug Product

Principal Engineer – MS&T – INT / Drug Product

CompanyModerna
LocationNorwood, MA, USA
Salary$Not Provided – $Not Provided
TypeFull-Time
DegreesBachelor’s, Master’s, PhD
Experience LevelSenior, Expert or higher

Requirements

  • Bachelor’s, Master’s, or Ph.D. in Engineering, Pharmaceutical Sciences, or a related field.
  • Minimum 10-12 years of experience in MSAT, process development, or manufacturing roles, preferably with mRNA vaccines, biologics, or sterile products.

Responsibilities

  • Participate in the development, optimization, and validation of filling processes for mRNA vaccines across various container types.
  • Collaborate with cross-functional teams to ensure alignment between process design and manufacturing requirements.
  • Drive process improvements and decision making using data analytics, DoE, and other advanced tools.
  • Participate in the development, optimization, and validation of visual inspection processes using both manual and robotic inspection technologies.
  • Define equipment specifications to fit intended processes, including filling and inspection unit operations.
  • Lead the creation and management of User Requirement Specifications (URS).
  • Participate in equipment selection, vendor evaluations & technical negotiations, and Factory Acceptance Testing (FAT).
  • Lead or contribute to User Acceptance Testing (UAT) and ensure smooth equipment implementation.
  • Lead technology transfer of filling and visual inspection processes from development to clinical and commercial manufacturing sites.
  • Partner with stakeholders to ensure seamless process integration and knowledge transfer.
  • Lead technical discussions, risk assessments (FMEA), and root cause investigations.
  • Author and review validation strategy, protocol, reports and regulatory submission documents.
  • Provide technical support for formulation, labeling, and packaging operations, including tech transfer, process optimization, and troubleshooting.
  • Participate in audits and health authority inspections as SME.

Preferred Qualifications

  • Extensive experience in filling process development, optimization, and validation.
  • Visual inspection technologies (manual and robotic).
  • Equipment selection, design, and validation (URS, FAT, UAT).
  • Process validation, EMPQ, and media fills.
  • Regulatory compliance and contributions to PPQ and BLA filings.
  • Familiarity with global regulatory guidelines (CFR 21, ICH, PDA standards).
  • Proficiency in Continued Process Verification (CPV), Quality by Design (QbD), DoE, and advanced data analytics tools.
  • Familiarity with labeling and packaging processes.
  • Experience with AI (ChatGPT preferred) and modeling tools (e.g., CFD) for process innovation.
  • Strong project management skills, including performing cost and ROI assessment, balancing timeline, budget, innovation and operational efficiency.
  • Effective collaboration and stakeholder management. Ability to influence internally and externally (suppliers), including negotiation.
  • Excellent verbal and written communication skills for regulatory submissions, inspection support, and technical presentations.