Senior Automation Specialist – Mechanic & Controls

Senior Automation Specialist – Mechanic & Controls

Requirements

• High School Diploma with 10+ years of experience in industrial automation, or Bachelor’s Degree in Engineering with 5+ years of experience in automation systems.
• 5+ years with Siemens BMS and Allen-Bradley PLCs in mechanical system automation.
• 5+ years troubleshooting and optimizing PLCs, HMIs, and SCADA platforms.
• Experience integrating automation protocols (BACnet, Modbus, OPC, MQTT) with mechanical systems.
• Experience working with field instrumentation and VFDs from major manufacturers.

Responsibilities

• Maintain, troubleshoot, and improve automation systems supporting HVAC and utility infrastructure.
• Support Siemens BMS, Allen-Bradley PLCs, and SCADA platforms to ensure integration and performance.
• Configure and optimize automation control loops, instrumentation, actuators, valves, and dampers.
• Perform updates, backups, and programming to enhance system performance.
• Troubleshoot and calibrate devices such as temperature sensors, flow meters, and pressure transmitters.
• Configure, maintain, and troubleshoot Variable Frequency Drives (VFDs) from various manufacturers.
• Lead or support automation upgrades, new installations, and system modifications.
• Ensure alignment of automation systems with mechanical requirements in collaboration with facilities and engineering.
• Support commissioning, validation, and qualification activities in GxP-regulated environments.
• Oversee system integration across automation platforms, enterprise systems, and facility controls.
• Ensure automation systems comply with FDA, GxP, and other regulatory standards.
• Support audits, deviations, and change control processes.
• Follow SOPs, Good Engineering Practices (GEPs), and site safety regulations.
• Drive energy efficiency and sustainability improvements through automation.
• Identify and implement optimization strategies to improve reliability and reduce environmental impact.
• Integrate smart controls to support corporate sustainability goals.
• Train staff on BMS and automation system use and maintenance.
• Provide coaching to the mechanical maintenance team on automation and troubleshooting.
• Evaluate vendor solutions and support contract negotiations to enhance automation capabilities.
• Coordinate vendor services for equipment repairs and automation upgrades.
• Maintain detailed documentation of automation configurations, troubleshooting logs, and updates.
• Prepare performance reports and recommend improvements based on system analytics.
• Review project documentation for automation system compatibility and requirements.
• Respond to urgent automation system issues as needed.
• Collaborate effectively across departments and with external stakeholders.
• Use diagnostic tools and specialized software for system monitoring and optimization.

Preferred Qualifications

• In-depth knowledge of Siemens BMS, Allen-Bradley PLCs, SCADA systems.
• Understanding of HVAC and utility system automation, including process control.
• Proficient in instrumentation diagnostics, calibration, and loop tuning.
• Strong understanding of GxP, FDA regulations, and validation requirements.
• Experienced in audit support and compliant documentation practices.
• Skilled in programming and diagnostics for PLCs, HMIs, and SCADA systems.
• Familiar with industrial cybersecurity and energy optimization techniques.
• Excellent written and verbal communication skills.
• Able to draft technical documentation, SOPs, and system schematics.
• Strong process control analysis and statistical troubleshooting capabilities.
• Applies mathematical principles to automation logic and system tuning.
• Able to diagnose system issues and implement corrective actions quickly.
• Manages multiple projects while ensuring regulatory and safety compliance.
• Proficient in Siemens Desigo CC, Allen-Bradley software, SAP, and Microsoft Office (Excel, Word, Project).
• Experienced with diagnostic software for system monitoring and optimization.