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Senior Controls Engineer

Senior Controls Engineer

CompanyRe:Build Manufacturing
LocationRochester, NY, USA
Salary$100000 – $120000
TypeFull-Time
DegreesBachelor’s
Experience LevelExpert or higher

Requirements

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Computer Engineering, Electrical Engineering Technology, Electro-Mechanical Engineering Technology, or a related field.
  • 10+ years of experience in process automation, machine building, or manufacturing.
  • Proficiency in system design using AutoCAD Electrical.
  • Expertise in programming and development software, including Rockwell Studio 5000 and Siemens development tools.
  • Strong skills in designing, programming, testing, and commissioning control systems such as PLCs, HMI, DCS, and SCADA.
  • Effective verbal and written communication skills.
  • Ability to interpret and analyze technical procedures and documentation.
  • Excellent problem-solving skills to address complex and non-standardized challenges.
  • Highly organized with strong attention to detail.
  • Ability to work independently as well as collaboratively in a team setting.
  • Creative and innovative approach to solving engineering challenges.
  • Strong time management skills with the ability to prioritize and meet deadlines.
  • Adaptable to project requirements with the ability to take direction effectively.

Responsibilities

  • Collaborate with customers, project managers, and team members to define, document, and understand project requirements.
  • Design and develop electrical and pneumatic control systems, using AutoCAD Electrical for schematic and drawing development.
  • Develop a bill of control materials, solicit vendor quotes, and order parts.
  • Architect, write, and debug PLC code with an emphasis on generating organized, structured, documented, maintainable, and reusable code.
  • Develop HMI screens that simplify the understanding, operation, and troubleshooting of complex automation projects.
  • Lead debugging efforts for hardware and software, including factory acceptance testing and on-site debugging as needed.
  • Ensure designs are functional, robust, and cost-effective, adhering to established standards, procedures, and safety protocols.
  • Apply project management skills to maintain project scope, identify scope creep, and meet budget and schedule requirements.
  • Participate in design reviews, installations, and service calls, collaborating with the trades and suppliers to resolve design and software issues.
  • Update and maintain all relevant documentation, including electrical schematics, flow diagrams, panel layouts, and software requirements.
  • Conduct site acceptance tests at customers’ facilities as necessary.
  • Support the installation of equipment and provide on-site debugging when necessary.
  • Adhere to established control standards and procedures.

Preferred Qualifications

  • Demonstrated industry experience, either in addition to or as a substitute for formal qualifications.
  • Experience in process control systems, particularly in food or pharmaceutical industries, is a plus.