Senior Process Engineer
Company | MMR Consulting |
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Location | Carlsbad, CA, USA, San Diego, CA, USA |
Salary | $90000 – $120000 |
Type | Full-Time |
Degrees | Bachelor’s |
Experience Level | Senior, Expert or higher |
Requirements
- Previous Pharmaceutical/Biotech experience is mandatory for this role
- 10+ years of pharma process engineering experience
- At least 6 years of bioprocess engineering experience (upstream or downstream)
- Knowledge of GMP requirements for working in pharma/biotech facilities
- Excellent written and spoken English is required including the preparation of technical documents in English
- Experience in leading teams
- Experience with, and knowledge of some of the typical Biotechnology processes & peripheral systems is required; Upstream Biotech Processes (Fermentation, Bioreactors, Centrifugation, Thawing), Downstream / Purification Biotech Processes (chromatography, TFF, DF, NF-MF), Fill & Finish equipment, Media Preparation, CIP/SIP systems, Buffer Preparation, clean utilities (PW, WFI, CS, PS)
- Possess leadership skills, and be able to take initiative to lead projects, involving multiple stakeholders, departments, and varying complexity
- Possess mentorship skills, to coach and develop junior and intermediate employees
- Engineering degree, preferably in Chemical, Biochemical, Mechanical Engineering or a related discipline
Responsibilities
- Provide technical guidance into the design, project management, commissioning and start-up of equipment and facilities, for upgrades, renovations and expansions of client facilities and processes.
- Support project execution from Feasibility through to project completion/handover, including all project stages such as: Feasibility, Concept Design, Basic Design, Detailed Design, Procurement, Construction, Project Monitoring/Governance, Commissioning & Qualification
- Prepare/perform/review process engineering drawings, calculations, whether as part of engineering design or as part of verification of calculations of vendors/client/other consultants, or Junior Engineers at MMR Consulting. Drawings may include PFDs, P&IDs as well as others. Calculations may include heat exchanger, pump, piping, control valve sizing, heat and mass balances, as well as other engineered calculations.
- Prepare/review technical specifications and data sheets for various equipment, instrumentation, and systems (such as vessel data sheets, etc).
- Review technical documentation such as SDS/HDS, layouts, manuals, datasheets.
- Manage other engineering design firms, equipment vendors, construction firms, and internal/external stakeholders as required to execute projects.
- Integrate safety into the design and execution of all projects (HAZOP reviews, PHSRs, design reviews with EHS representatives).
- Prepare/review User Requirements Specifications (URS)
- Provide input into Commissioning (FAT, SAT) and Qualification Protocols (IQOQ), as well as support execution of Commissioning & Qualification.
- Prepare/review automation sequences, as required for Process Automation, such as Functional Specifications, Valve & Alarm Matrices.
- Coordination with other engineering disciplines and other cross-functional departments (automation engineering, facilities engineering, process engineering, validation, project management, operations, quality, safety).
- Facilitate project management tools throughout the execution of projects, such as procurement tracking, vendor management, meeting minutes / action lists, risk register log, schedule updates, project updates.
- Coordinate meetings with cross-functional departments, to drive project progress, facilitate decisions, provide updates.
- Travel may be occasionally required for meetings with the client and equipment fabrication vendors or Factory Acceptance Testing (FATs).
- Work may require occasional support over shutdowns or extended hours, specifically during installation and commissioning / validation phases.
- Client-management (maintain key Client relationships in support of business development and pursuit of new work), project scheduling/budgeting, coordination of client and MMR resources for effective project delivery, supporting business development (providing technical support to the sales as required for proposals/opportunities), presenting at industry conferences/publishing papers etc.
- Visit construction and installation sites.
- Supervise contractors during critical installations of process equipment and associated utilities.
- Other duties as assigned by client, and/or MMR, based on workload and project requirements.
Preferred Qualifications
- Basic knowledge of AutoCAD is an asset