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Senior Process Engineer

Senior Process Engineer

CompanyMMR Consulting
LocationCarlsbad, CA, USA, San Diego, CA, USA
Salary$90000 – $120000
TypeFull-Time
DegreesBachelor’s
Experience LevelSenior, Expert or higher

Requirements

  • Previous Pharmaceutical/Biotech experience is mandatory for this role
  • 10+ years of pharma process engineering experience
  • At least 6 years of bioprocess engineering experience (upstream or downstream)
  • Knowledge of GMP requirements for working in pharma/biotech facilities
  • Excellent written and spoken English is required including the preparation of technical documents in English
  • Experience in leading teams
  • Experience with, and knowledge of some of the typical Biotechnology processes & peripheral systems is required; Upstream Biotech Processes (Fermentation, Bioreactors, Centrifugation, Thawing), Downstream / Purification Biotech Processes (chromatography, TFF, DF, NF-MF), Fill & Finish equipment, Media Preparation, CIP/SIP systems, Buffer Preparation, clean utilities (PW, WFI, CS, PS)
  • Possess leadership skills, and be able to take initiative to lead projects, involving multiple stakeholders, departments, and varying complexity
  • Possess mentorship skills, to coach and develop junior and intermediate employees
  • Engineering degree, preferably in Chemical, Biochemical, Mechanical Engineering or a related discipline

Responsibilities

  • Provide technical guidance into the design, project management, commissioning and start-up of equipment and facilities, for upgrades, renovations and expansions of client facilities and processes.
  • Support project execution from Feasibility through to project completion/handover, including all project stages such as: Feasibility, Concept Design, Basic Design, Detailed Design, Procurement, Construction, Project Monitoring/Governance, Commissioning & Qualification
  • Prepare/perform/review process engineering drawings, calculations, whether as part of engineering design or as part of verification of calculations of vendors/client/other consultants, or Junior Engineers at MMR Consulting. Drawings may include PFDs, P&IDs as well as others. Calculations may include heat exchanger, pump, piping, control valve sizing, heat and mass balances, as well as other engineered calculations.
  • Prepare/review technical specifications and data sheets for various equipment, instrumentation, and systems (such as vessel data sheets, etc).
  • Review technical documentation such as SDS/HDS, layouts, manuals, datasheets.
  • Manage other engineering design firms, equipment vendors, construction firms, and internal/external stakeholders as required to execute projects.
  • Integrate safety into the design and execution of all projects (HAZOP reviews, PHSRs, design reviews with EHS representatives).
  • Prepare/review User Requirements Specifications (URS)
  • Provide input into Commissioning (FAT, SAT) and Qualification Protocols (IQOQ), as well as support execution of Commissioning & Qualification.
  • Prepare/review automation sequences, as required for Process Automation, such as Functional Specifications, Valve & Alarm Matrices.
  • Coordination with other engineering disciplines and other cross-functional departments (automation engineering, facilities engineering, process engineering, validation, project management, operations, quality, safety).
  • Facilitate project management tools throughout the execution of projects, such as procurement tracking, vendor management, meeting minutes / action lists, risk register log, schedule updates, project updates.
  • Coordinate meetings with cross-functional departments, to drive project progress, facilitate decisions, provide updates.
  • Travel may be occasionally required for meetings with the client and equipment fabrication vendors or Factory Acceptance Testing (FATs).
  • Work may require occasional support over shutdowns or extended hours, specifically during installation and commissioning / validation phases.
  • Client-management (maintain key Client relationships in support of business development and pursuit of new work), project scheduling/budgeting, coordination of client and MMR resources for effective project delivery, supporting business development (providing technical support to the sales as required for proposals/opportunities), presenting at industry conferences/publishing papers etc.
  • Visit construction and installation sites.
  • Supervise contractors during critical installations of process equipment and associated utilities.
  • Other duties as assigned by client, and/or MMR, based on workload and project requirements.

Preferred Qualifications

  • Basic knowledge of AutoCAD is an asset