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Sr. Mechanical Design Engineer – Power Electronics

Sr. Mechanical Design Engineer – Power Electronics

CompanyTesla
LocationPalo Alto, CA, USA
Salary$Not Provided – $Not Provided
TypeFull-Time
DegreesBachelor’s
Experience LevelSenior

Requirements

  • 4+ years of experience in mechanical design-related field or demonstrated technical excellence in product design and analysis
  • Strong mechanical engineering fundamentals & physics first-principles
  • Strong organization, written, and verbal communication skills
  • Knowledge of GD&T, tolerance stacks, design for manufacturing/automation/test/reliability (DFM/DFA/DFT/DFR)
  • Experience with DFMEA and PFMEA
  • Experience using CATIA V5 and/or V6 3DExperience
  • Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
  • Working knowledge of MATLAB, Simulink, Python, Ansys, & StarCCM
  • Experience with modeling, finite element analysis (FEA), computational fluid dynamics (CFD), & multi-physics simulations
  • Experience with environmental, reliability, safety, and industry standards for automotive, industrial & residential products
  • Basic understanding of electrical design fundamentals
  • Familiarity with PCBAs and PCBA components
  • Experience with high volume manufacturing and automated assembly processes such as injection molding, stamping, diecast, fastening, dispensing, joining, etc.

Responsibilities

  • Modeling and design of electro-mechanical parts and assemblies including plastics, sheet metal, heat sinks, insulation systems, magnetic components, high voltage connectors, fasteners, and other components
  • Mechanical design analysis including thermal, CFD, structural, design for assembly, and design for test
  • Collaborate with program stakeholders to integrate designs into vehicles, energy products, and more
  • Solve electronics packaging issues: electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications, etc.
  • Develop engineering test plans for designs
  • Create drawing packages and manufacturing instructions for parts and assemblies
  • Assist in engineering prototype builds and component fabrication
  • Collaborate with other mechanical, systems, electrical, magnetic, digital control, manufacturing, industrial design, and test engineers to take designs from concept through prototype to mass production

Preferred Qualifications

    No preferred qualifications provided.