Welding Quality Control Supervisor

Welding Quality Control Supervisor

Requirements

• Minimum of 7 years of welding inspection and quality control experience, with a strong focus on ASME Section VIII, nuclear welding, and NDE methods.
• At least 5 years of leadership experience managing or directing a team of welding inspectors, with demonstrated success in team development, performance management, and training.
• Required Level II certifications in multiple NDE disciplines; Level III certifications (e.g., RT, UT, MT, PT, VT) are preferred.
• Deep knowledge of ASME Section VIII, Section IX, AWS, and nuclear welding standards, ideally gained through large metal fabrication in petrochemical, nuclear, or power generation industries.
• Proven ability to interact with nuclear regulators and auditors in a welding and fabrication quality context is desirable.
• Advanced proficiency with welding inspection techniques, including VT, PT, RT, UT, and MT.
• Strong analytical and troubleshooting skills, enabling quick resolution of welding inspection challenges.
• Commitment to safety, with a track record of mitigating hazards and adhering to safety protocols throughout inspection processes.
• Excellent communication and collaboration skills, including effective interaction with cross-functional teams and external inspectors.
• Experience in compiling and managing compliance documentation, such as weld inspection reports, non-conformance reports (NCRs), and welding procedure specifications (WPS).
• Ability to proactively collect, manage and transfer knowledge.
• Ability to seek different and novel ways to create efficiencies when working on problems, challenges and issues.

Responsibilities

• Manages the site-specific ASME Section VIII welding inspection program, ensuring compliance with relevant codes and maintaining facility certifications.
• Ensures all weld inspections comply with applicable industry standards (e.g., ASME, AWS) and regulatory requirements.
• Provides input on ASME Section VIII compliance by reviewing processes, identifying gaps, and supporting nuclear expansion efforts in accordance with industry standards and regulations.
• Reviews and validates ASME Section VIII vessel documentation prior to hydrotesting and stamping to ensure compliance with internal policies and external regulatory standards.
• Leverages expertise in NDE methods (e.g., RT, UT, MT, PT, VT) to lead inspections, troubleshoot issues, and provide technical guidance to the team.
• Supports the development of an in-house welding inspection program, including training, certification requirements, and infrastructure for VT, PT, RT, MT, and UT methods.
• Supervises and guides internal and external weld inspectors to evaluate weld quality and integrity in the shop.
• Oversees the welding inspection team’s training and certification process, ensuring all credentials are current and meet industry and regulatory standards.
• Recruits, mentors, and evaluates the performance of welding inspection team members, fostering professional development and ensuring high competency in inspection and quality control practices.
• Reviews and assesses external vendors for ASME-compliant welding inspections, offering observations and recommendations for process improvements or vendor selection.
• Coordinates and leads third-party inspection activities, working with authorized inspectors and external auditors to ensure adherence to welding and ASME standards.
• Identifies opportunities to enhance welding fabrication processes, quality assurance measures, and documentation practices, collaborating with internal teams.
• Manages and processes Non-Conformance Reports (NCRs), ensuring timely communication and resolution.
• Collaborates with Engineering, Manufacturing, and other departments to share insights, maintain quality processes, and ensure regulatory compliance for welding-related activities.
• Conducts regular root cause analyses for recurring welding defects, collaborating with cross-functional teams to implement corrective and preventive measures.
• Maintains comprehensive inspection and testing records, ensuring proper documentation and retention for regulatory and audit purposes.
• Develops or refines written procedures to standardize inspection processes and sustain consistent quality throughout all welding activities.

Preferred Qualifications

• Highly desirable certifications in ASME Section VIII, AWS, or related areas; CWI or CWS preferred.
• Proven ability to interact with nuclear regulators and auditors in a welding and fabrication quality context is desirable.